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Ophrys Iricolor

Inline Full-Color Envelope Overprinter Powered by Memjet DuraLink® Technology

The Ophrys Iricolor is a revolutionary inline envelope overprinting system designed to transform the way personalized, high-quality envelopes are produced in the direct mail industry.

Developed by Door2World Kft. and powered by Memjet’s DuraLink technology, this system enables on-demand, full-color, offset-like quality printing directly on envelopes as part of the production process, eliminating the need for preprinted stock.

Running at speeds up to 203 meters per minute, the Ophrys Iricolor keeps pace with the fastest inserters, seamlessly integrating into mail production lines to create an end-to-end, digital, and data-driven envelope workflow.

By combining unmatched speed, precision, and personalization capabilities, the Ophrys Iricolor delivers a new standard in efficiency, cost control, and marketing flexibility.

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Core Features


  • Memjet DuraLink® Technology – Delivers sharp, vivid, offset-like CMYK color quality with aqueous pigment inks.
  • Inline Integration – Fully synchronized with envelope inserter machines for real-time, inline printing.
  • Ultra-Fast Printing Speed – Prints up to 203 m/min, achieving production volumes up to 75,000 envelopes/hour (C6/C5 size).
  • High Resolution Output – Up to 1600 × 1585 dpi for exceptional print precision and smooth gradients.
  • Automatic Envelope Thickness Adjustment – Supports materials ranging from 0.5 to 15 mm without requiring manual calibration.
  • Vision-Based Print Control – A built-in vision system reads mailpiece identification codes and adjusts graphics accordingly for each envelope.
  • 5× Nozzle Redundancy per Color – Ensures continuous print quality and reliability, even under heavy workloads.
  • High-Yield 55-Liter Ink Tanks – Designed for uninterrupted industrial production.
  • Real-Time Envelope Tracking – Integrated auditing and production data for process control and compliance.
  • Adaptive Workflow Integration – Compatible with most commercial inserter systems for direct inline operation.


Benefits


  • Full Inline Personalization: Enables real-time printing of individualized graphics, addresses, and messages on sealed envelopes.
  • Cost Efficiency: Eliminates the need for preprinted envelope storage, ordering, and waste, thereby reducing material and labor costs.
  • Rapid ROI: Typical return on investment achieved within one year in high-volume mailing environments.
  • Production Control: Integrated tracking system provides full visibility into output, ink usage, and maintenance needs.
  • Exceptional Print Quality: 1600 dpi resolution ensures vibrant, consistent, and durable results across media types.
  • Marketing Flexibility: Supports versioned, multilingual, or audience-specific campaigns for tailored communication.
  • Space & Time Savings: Replaces traditional preprint workflows with compact, inline digital operation.
  • Sustainable Operation: Reduces waste and inventory requirements by printing only what’s needed, when needed.


Ideal Applications


The Ophrys Iricolor is perfectly suited for direct mail and transactional mailing houses, where personalization, speed, and reliability are essential. It is widely used in advertising and promotional envelope production, as well as financial and telecom correspondence where secure and variable data printing is critical.

Thanks to its multilingual and versioned campaign capabilities, the system supports international marketing operations that require targeted communication. Whether for government agencies, billing centers, or commercial print providers, the Ophrys Iricolor enables scalable, customized, and high-quality envelope printing directly within the production process.


Operational Advantages


Integrating seamlessly with existing inserter machines, the Ophrys Iricolor transforms envelope printing into a fully inline operation. Its vision-guided quality control continuously monitors each envelope, while post-print scanning records every output for traceability and quality assurance.

The system’s automatic thickness calibration and industry 4.0-ready API enable intelligent, real-time process management. With multiple user roles, intuitive controls, and comprehensive training programs, operators can achieve consistent results with minimal risk of error. The aqueous pigment inks ensure exceptional durability against moisture and abrasion, while the DuraLink printhead guarantees sustained high performance — maintaining precision even after billions of ejections.

Together, these advantages make the Ophrys Iricolor a cornerstone for modern, automated, and data-driven mail production environments, providing both operational reliability and marketing flexibility.


System Specifications


Manufacturer

Door2World Kft.

Technology

Memjet DuraLink® Inkjet

Ink Type

CMYK aqueous pigment ink

Maximum Print Speed

203 m/min

Maximum Resolution

1600 × 1585 dpi

Maximum Envelope Size

C4 (229 × 325 mm)

Envelope Thickness Range

0.5 – 15 mm

Printhead Configuration

Single-color DuraLink, 70,400 nozzles, 5× redundancy

Ink Capacity

4 × 55 L tanks

Production Volume

Up to 75,000 envelopes/hour (C6/C5)

Data Interface

Ophrys Iricolor API (real-time tracking)

Workflow Integration

Inline with envelope inserter machines

Quality Assurance

Vision-based scanning and production logging

Power Supply

220–240 V AC, 50–60 Hz

Durability

Up to 4 billion ejections per nozzle/color

Installation Type

Inline, industrial envelope production line

Supported Media

Standard and coated envelopes, direct mail materials