Key Functionalities & Benefits
- Complete mechanical & electrical design – Custom frame and layout engineered for maximum accessibility and serviceability.
- Pneumatic system integration – Fast, reliable clamping and fastening operations with precise air control.
- PLC-based process control – Ensures synchronised motion and tool coordination for flawless cycle execution.
- Robot control software – Smart motion programming optimises pick-and-place speed and torque application.
- Vision system implementation – Integrated camera guidance verifies position and alignment for zero-error fastening.
- Production tracking system – Captures cycle data, quality metrics, and component traceability for full process visibility.
- User-friendly interface – Intuitive operator panel simplifies setup, monitoring, and maintenance tasks.
- High precision & repeatability – Micron-level positioning accuracy improves assembly quality and reduces rework.
- Compact footprint – Optimised cell layout fits seamlessly into existing production lines.
- Reliable, low-maintenance operation – Designed for continuous 24/7 performance with minimal downtime.
Cross-Industry Opportunities
While developed for data storage server assembly, this automation cell concept can be adapted across several industrial sectors:
- Electronics manufacturing – automated PCB or device sub-assembly
- Automotive – component fastening, sensor installation, or small-part assembly
- Medical device production – precision assembly under strict quality standards
- Packaging & logistics – robotic sorting and fixture handling
- Industrial equipment manufacturing – repeatable multi-step assembly processes
The modular design allows quick customisation for new product geometries, fastening tools, or quality inspection requirements.
Automate your assembly line with precision robotics and real-time traceability.
Partner with Door2World to design and build a custom robot cell that delivers consistency, safety, and performance 24/7.
Technical Scope
- Robot type: 6-axis industrial robot
- Control system: PLC-based with integrated HMI
- Pneumatics: Actuators and custom vacuum tools with valve controlled network
- Vision: Camera-based part detection and alignment verification
- Software: Custom PLC and robot program integration, production tracking database
- Safety: Light curtains, emergency stop circuits, and interlocked doors
- Connectivity: Data logging and MES/ERP integration ready
Results / Impact
- Fully automated fastening reduced manual labour and human error.
- Cycle time reduction increased throughput and production consistency.
- Traceable production data enhanced quality assurance and compliance.
- Reliable 24/7 operation minimised maintenance interruptions.
Competitive Differentiators
- Complete in-house development — from concept to commissioning.
- Integration of robotics, vision, and PLC controls into one cohesive system.
- High-precision fastening with live production tracking is uncommon in standard robotic assembly cells.
- Proven adaptability for different products and industries.